A manufacturing client faced a critical issue: their equipment required specialised replacement parts that were only available from overseas suppliers, with lead times ranging from 8 to 16 weeks. These delays were disrupting production, causing costly downtime, and putting their operations at risk. Additionally, the high cost of importing these components was negatively impacting their budget.
To solve this problem, Metalcraft3D leveraged advanced 3D printing and reverse engineering to create high-performance, on-demand replacements that not only met but exceeded the mechanical properties of the original parts.
Our process included:
✔ Precision Reverse Engineering – We digitally scanned the existing part to ensure exact dimensional accuracy and adherence to required tolerances.
✔ Material Optimisation – We selected high-strength materials tailored to the client's operational needs, improving durability and performance.
✔ On-Demand Manufacturing – Instead of waiting months for overseas shipments, we produced the parts in-house, drastically reducing lead times.
1. Drastically Reduced Lead Times – Instead of waiting 8–16 weeks, the client received their replacement parts within a week, and in some cases, as quickly as the next day.
30% Cost Savings – By manufacturing locally with 3D printing, we cut costs significantly compared to traditional sourcing.
⚙️ Improved Performance – The new parts were not just replacements; they offered enhanced mechanical properties, increasing the longevity of the equipment.
By partnering with Metalcraft3D, the client eliminated costly downtime, cut expenses, and streamlined their supply chain—ensuring they could keep operations running smoothly without being dependent on slow, overseas suppliers.
Need a fast, cost-effective solution for hard-to-source parts? Contact Metalcraft3D today!
