A client in the sports and recreation industry faced a major operational issue—a critical ball washer component had become unavailable, and the original part was made from an inferior polymer that degraded quickly under continuous use. As older machines were phased out, sourcing replacement parts became nearly impossible, leaving the client with expensive custom manufacturing as their only option.
To solve this problem, Metalcraft3D leveraged reverse engineering, precision 3D modeling, and additive manufacturing to develop a superior alternative with enhanced durability.
Our approach included:
✔ Reverse Engineering – Using 3D scanning and CAD modeling, we recreated the part with exact dimensional accuracy.
✔ Material Upgrade – Instead of using the weaker polymer, we selected 17-4 stainless steel, a high-strength material capable of withstanding harsh operating conditions.
✔ Additive Manufacturing – By utilizing advanced metal 3D printing, we were able to produce the part faster and with greater precision than traditional methods.
🔹 Enhanced Durability – The stainless steel replacement dramatically improved longevity and wear resistance, reducing the need for frequent replacements.
🔹 Eliminated Supply Chain Issues – The part is now readily available, ensuring fast turnaround times and preventing operational delays.
🔹 Cost-Effective Solution – Instead of resorting to expensive, one-off custom machining, the client now has an affordable, scalable alternative.
Metalcraft3D’s cutting-edge manufacturing process transformed an outdated, unreliable component into a long-lasting, high-performance solution. By extending the lifespan of the equipment and eliminating supply chain challenges, we saved the client time and money while ensuring seamless operations.
